Required products when cooling lubricant oil is used
(Please click the product images for more details!)
1.0 Pressure relief flap
2.0 FASS-3®*-FLUID or -AIR
3.0 Spänetor®
4.0 Pipeclean®
4.1 Pipeclean-EX®*
5.0 Fluidbagck®
6.0 Shut-off damper®*
7.0 Fire extinguishing system
8.0 Wirbeltor®*
9.0 Thermo sensor/ Resiko®*
10.0 Airstep®
11.0 Lupo®
12.0 Spanspüler®
*2.0 Depending on the size of chips
FASS-3® or
Spänetor® =
large chips: FASS-3®,
small chips: Spänetor® *4.1 only at a central extraction system *6.0 only at a central extraction system *8.0 only with automatic loading from above *9.0 see detailed description
Video clip working principle
Pipeclean® and Fluidbagck®
All products listed here are either patented
or are protected utility models!
The Spanspüler® differs from conventional flushing heads due to
its two overlapping flushing slots that are located side by
side. Thanks to the chamfered ends of the slots, the cooling
lubricant used for flushing, exits in a fan-shaped manner.
This results in a three-dimensional cleaning effect.
The combined action of the two fan-shaped flashing pulses
is highly effective.
Download brochure (pdf)!
Click the picture below for a simulation of the mode of operation of the Spanspüler®!
Collecting tank for cooling lubricant with metal sludge in form
of a glass cylinder. It is equipped with ultrasonic monitoring
and empties automatically.
Download brochure (pdf)!Click the picture below for a simulation of the mode of operation of the Fluidbagck®!
When the ventilation technology is put directly into the
working area, one or more air supply nozzles can be placed
in optimum positions.
The resulting air short circuit between the extraction point
and the air nozzles transports the cooling lubricant mist
(or dust) towards the extraction point. Air is only drawn in
behind! In addition, cooling lubricant mist (dust) from behind the nozzle is removed due to the injector effect.Download brochure (pdf)!
Click the picture below for a simulation of the mode of operation of the Airstep®!
02 FASS-3®-FLUID or -AIR
Flexible extraction location with 3 interfaces
The standardized extraction interface prevents carry-over
of chips. Thanks to automatic cleaning, the entire extraction
surface is available at all times (safety relevant for cooling
lubricant oil!).Download brochure (pdf)!
With Spänetor®, chips are no longer extracted!
Thanks to the technology of the Spänetor®, the chips are
returned to the machine immediately.
When Spänetor® is used, 25% less air throughflow is required (= a significantly lower investment for the acquisition of
extraction systems).
The effectiveness (= the required air exchange in the
working area) is absolutely equivalent. In addition, the air
velocity at the extraction point is ≤ 4m/sec. (presuming
correct design).
For machine tools that operate with cooling lubricant oil or
minimum quantity lubrication and without fire extinguishing
systems.
The machine is cleared via a central extraction system.
The components are:
- Thermo sensor
- Pipeclean-EX®
- Shut-off damper®
Mechanical pre-separator for oil, emulsion and water mist
(without additives). No build-up of cooling lubricant!
The condensed cooling lubricant (cooling lubricant
reconditioning) is immediately returned to the machine.
Download brochure (pdf)!
Pipeclean-EX® prevents flashover of jet flames into central extraction pipes!
When Pipeclean-EX® is used, the central extraction system
can be operated without danger and all connected machines continue producing without interruption.
With the already familiar "system guarantee" we assure
the specified properties and functions!Download brochure (pdf)!
When loading hatches are opened quickly for workpiece or
tools change, the cooling lubricant mist escapes suddenly
from the working area of the machine and contaminates the
air of the production hall, in which people are working.
The air spins around and a cyclone is formed that prevents
the cooling lubricant mist (oil or emulsion) from escaping.
Therefore, fitting to the machine is simple.
There are a couple of things that have to be taken into
consideration.
The pressure release flap has the task to reduce the pressure wave in the event of deflagration and explosions in machine tools.
Download brochure (pdf)!
EC-type-examination-certificate according to ATEX guidelines. Test number BVS-05-ATEX-H-047-X
Lupo®is a new air positioning system and has been
designed for the following applications:
Exhaust air ducts with air flow velocities of 10-22 m/sec.,
cooling lubricant concentration < 400 mg/m3 ,
particles ≤ 400 µm,
gas phase concentration < 1000mg/m3,
static pressures < 50mbar
Download brochure (pdf)!
Video clip: Summary function representation Pipeclean®-Fluidbagck® (Filling content: 1,1 Liter - Filling duration: Ca. 8 min)